Dry Air Scrubber for Propylene Oxide - Safe-Cell II dry scrubber room showing multiple banks and duct system

Dry Air Scrubber for Propylene Oxide

Problem: Unverified scrubber performance for Propylene Oxide left uncertainty about safe, effective abatement methods.

Solution: AAT conducted controlled bench-scale testing confirming Safe-Cell II dry scrubbers achieve over 99.99 % PO removal with no safety concerns.

Overview

For decades, Advanced Air Technologies, Inc. (AAT) has led the industry in dry scrubber technology for the abatement of Ethylene Oxide (EtO) emissions. Founded in 1987 on a unique chemi-sorption process for EtO, AAT’s Safe-Cell II dry scrubber line includes the DR-490 for commercial aeration exhaust, the DR-50 for small hospital sterilizers, and the DR-MAC-150 portable unit for ambient applications. As sterilization processes increasingly turned to Propylene Oxide (PO), AAT set out to verify that Safe-Cell II systems would deliver the same high efficiency, safety, and reliability for this compound as they had long achieved for EtO.

Problem

While AAT’s Safe-Cell II technology was proven for Ethylene Oxide, the behavior of Propylene Oxide presented unknown variables that could affect dry scrubber performance. PO differs from EtO in reactivity, molecular size, molecular weight, and diffusivity in air—all factors that could impact adsorption and reaction within the chemi-sorption media. Theoretically, some of these properties could enhance performance, while others might have negative effects. Without direct data, AAT engineers could not assume identical performance or safety. To eliminate uncertainty, the company initiated detailed bench-scale testing to determine removal efficiency, media capacity, and thermal characteristics when treating Propylene Oxide.

Solution

AAT designed and built a portable test station specifically for evaluating Safe-Cell II media performance on Propylene Oxide. The system consisted of a pressurized cylinder containing 4,500 ppmv of PO in Nitrogen, a pressure regulator, rotameter, test cell packed with AAT’s proprietary dry scrubber media, and a portable PO analyzer with a 0–50 ppmv range. Gas was flowed through the test cell at a fixed rate, and outlet concentrations were continuously monitored. As expected, initial outlet concentrations were near zero, representing nearly 100% removal by the fresh media.

The capacity of the media was determined by measuring the amount of PO treated while maintaining 99% removal efficiency. Results were highly encouraging, with two separate tests showing nearly identical outcomes. Measured capacity to 99% removal of PO was only slightly lower than for EtO, and the fresh media achieved a removal efficiency of 99.991%, compared to 99.995% for Ethylene Oxide. No measurable temperature rise occurred in either the cell or gas stream, confirming that no exothermic reaction posed a safety concern. The media depth and gas velocity in the test cell matched those used in full-scale systems, ensuring accurate prediction of commercial performance.

The conclusion was clear: AAT’s Safe-Cell II dry scrubbers effectively abate Propylene Oxide emissions with the same high efficiency, safety, and reliability long proven for Ethylene Oxide—continuing AAT’s mission to keep the air clean through advanced dry scrubbing technology.

Contact & Location

Advanced Air Technologies, Inc. is located in Corunna, Michigan, 30 minutes east of Lansing. Our offices are open Monday through Friday, from 8:00am to 5:00pm Eastern Time (UTC-05:00 Eastern US).

We invite your inquiry and the opportunity to be of service.

Advanced Air Technologies, Inc.
300 Sleeseman Drive
Corunna, Michigan 48817-1078
(Michigan) USA

Phone: +1 (989) 743-5544
Email: sales@advairtech.com

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